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In the complex chain of oil exploration and development, besides core extraction equipment, "functional devices" such as thermos flasks, lithium batteries, and mud pulse generators also play an indispensable role. They provide key support for the stable progress, efficiency improvement, and technological breakthroughs of oil extraction operations from three major dimensions: "environmental adaptation", "energy supply", and "data transmission".

 

 
 
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High Temperature Lithium Thionyl Chloride Battery

 

High Temperature Lithium Thionyl Chloride Battery

High Temperature Lithium Thionyl Chloride Battery use lithium metal as the anode and thionyl chloride (SOCl2) as the cathode. This unique combination is key to their long life. Lithium is highly reactive and has a high energy density, which means it can store a lot of energy. Thionyl chloride is also very reactive, and it helps create a stable chemical reaction that efficiently generates electricity.

 

Model

Nominal Voltage (V)

Nominal Capacity (mAh)

Max. Operating current (mA)

Diameter (mm)

Height (mm)

Approx. Weight (g)

Operational Temp (C)

SG32127

3.6V

27Ah

1200mA

32mm

127mm

215g

-40~+165℃

SG26750

3.6V

7.5Ah

400mA

26mm

75mm

90g

-40~+165℃

SG26505

3.6V

5.5Ah

400mA

26mm

50.5mm

60g

-40~+165℃

SG20100

3.6V

6.0Ah

200mA

20mm

100mm

50g

-40~+165℃

SG18505

3.6V

2.2Ah

150mA

18mm

50.5mm

28g

-40~+165℃

SG14505

3.6V

1.76Ah

60mA

14mm

50.5mm

16g

-40~+165℃

SG14505s

3.6V

1.6Ah

50mA

13.8mm

50mm

15g

-40~+165℃

SG38850

3.6V

24Ah

800mA

38mm

85mm

200g

-40~+165℃

SG4880

3.6V

34Ah

2000mA

48mm

80mm

310g

-40~+165℃

 

 
Features of High Temperature Lithium Thionyl Chloride Battery
 
01/

High cell voltage : The battery has an open-circuit voltage of 3.67V and an operating voltage of 3.60V, which are considerably higher than in any other commercially available primary batteries.

02/

Wide operating temperature range : The battery is capable of operation in a wide temperature range normally from -60℃ to +85℃. One special series has an extended temperature range up to 150°C.

03/

High energy density : The electrochemical system exhibits the highest energy density of any available primary battery, up to 650Wh/kg and 1280Wh/L.

04/

Long operating life and superior shelf life : The self-discharge of Li/SOCl2 battery is extremely low (less than 1% per year at 20℃), which can support long storage periods and achieve a service life of 10 to 20 years.

05/

Excellent safety : The complete line of products is recognized and regularly inspected by Underwriters Laboratories, and meet UN transportation test requirements.

06/

Hermetically sealed case : The hermetically sealed case is essential for the long shelf life and inherent safety of the devices in which the batteries are used. The cover is welded to the can. A glass-to-metal seal is used to insulate the positive terminal. A safety vent is used on the negative terminals for spiral type.

 

Advantages of High Temperature Lithium Thionyl Chloride Battery

Chemical Stability for Longevity
One major reason for the long life of lithium-thionyl chloride batteries is their chemical stability. The reaction between lithium and thionyl chloride is very stable over time. This stability means that the battery can retain its energy for a long time without degrading.

 

Low Self-Discharge Rate
Lithium-thionyl chloride batteries have a very low self-discharge rate. Self-discharge refers to the loss of charge that happens even when the battery is not in use. In most batteries, this rate can be quite high, leading to a loss of power over time.

Efficient Energy Storage

The design of lithium-thionyl chloride batteries allows for efficient energy storage. The high energy density of lithium means that these batteries can store a large amount of energy in a small space. This compact design helps maintain their efficiency over time.

Temperature Range and Environmental Factors

Another factor contributing to the long life of lithium-thionyl chloride batteries is their ability to operate across a wide temperature range. These batteries can function well in both high and low temperatures.

Applications That Benefit from Long Life

Many applications benefit from the long life of a lithium-thionyl chloride battery. For instance, they are used in remote sensors that are difficult to access. Because these sensors need to operate continuously without regular maintenance, the long-lasting power of these batteries is crucial.

 

 

Type of High Temperature Lithium Thionyl Chloride Battery

Low discharge rate batteries: Used in metering instruments such as CMOS memory and water/gas meters, with a lifespan of over 10 years.

 

High discharge rate batteries: Employ a wound structure to meet the instantaneous high current requirements of military laser guns, radar, and other applications.

Llithium Thionyl Chloride Battery (SG32615 0-175℃)

 

Applications of High Temperature Lithium Thionyl Chloride Battery

 

Space navigation systems

Serving as the main power source, they meet the standby requirements for satellites operating in long-term orbits for over 10 years.

01

Oil drilling

Downhole telemetry equipment utilizes its high-temperature products, enabling continuous operation in high-temperature environments.

02

Military field

Military sonar buoys leverage their cryogenic start-up capability and ultra-low self-discharge rate to ensure deep-sea monitoring cycles of up to 10 years. Additionally, military equipment such as laser guns, radars, and electronic sights also use lithium thionyl chloride batteries as their power source.

03

Medical equipment

Various mobile medical devices, ballasts, and equipment used in applications such as conditioning systems, endoscopes, electric fields, X-ray imaging, and electroencephalography (EEG) systems all utilize lithium thionyl chloride batteries as their power source.

04

Smart meters

Such as smart meters and water meters, they utilize the high energy density and long lifespan of lithium thionyl chloride batteries to achieve long-term stable opera

05

 

Working Principle of High Temperature Lithium Thionyl Chloride Battery

 

 

During discharge, a lithium thionyl chloride battery releases electrons from the lithium anode. These electrons flow to the cathode and react with the thionyl chloride on the cathode, producing lithium ions, lithium chloride, sulfur, and sulfur dioxide. The overall reaction equation is: 4Li + 2SOCl → 4LiCl + S + SO₂. Sulfur and sulfur dioxide dissolve in the excess thionyl chloride electrolyte, while lithium chloride is insoluble and deposits on the cathode.

 

Safety Precautions

 

 

Do Not Charge: Lithium thionyl chloride batteries are disposable and must not be charged. Charging will cause uncontrollable chemical reactions inside the battery, potentially leading to explosion or fire.

 

Prevent Short Circuit:Never short circuit the battery. Avoid direct contact between the positive and negative terminals and a metal conductor to prevent the generation of a large current inside the battery, which could cause a safety accident.

 

Prevent Over-Discharge:Never over-discharge the battery. Once the battery has discharged to its termination voltage (e.g., 2.0V), stop using it immediately to prevent damage to the internal structure.

 

Avoid High Temperatures: Batteries may explode in high-temperature environments. Therefore, avoid using or storing the battery in high-temperature environments.

 

Correct Installation and Use: The battery should be installed with the positive terminal horizontal and facing upwards. If the positive terminal is downwards, some of the capacity will be unusable.

 

FAQ

Q: How do you guarantee the quality of your products?

A: Always a pre-production sample before mass production;Always final Inspection before shipment;

Q: Can you provide samples for our testing before bulk purchase ?

A: Yes, we can provide some free samples (within 5 pcs cell) for your testing.

Q: How can I get the sample to check your quality?

A: We will ship the samples by sea/air after communication, the freight will be cared by buyer.

Q: What is your term of delivery?

A: Batteries are special products, for Express airway we adopt special air line, DHL, UPS, FEDEX etc
You can choose the one which is the most convenient or cost effective for you.

Q: What about the lead time for the mass production?

A: Honestly, it depends on the order quantity and the season you place the order.

As one of the most professional downhole tool accessories manufacturers and suppliers in China, we're featured by quality products and low price. We warmly welcome you to wholesale high-grade downhole tool accessories for sale here from our factory. Contact us for more details.

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